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OEE Optimization with Smart Manufacturing for an UPS Inverter Manufacturing Factory

Challenge

An electronics manufacturing company struggled with low OEE (Overall Equipment Effectiveness), frequent machine downtimes, and unoptimized production scheduling.

Solution

We deployed a Smart Manufacturing system integrating OEE tracking, predictive maintenance, and AI-driven production analytics. Real-time dashboards provided insights into machine performance, reducing unplanned downtime.

Results

  • OEE increased from 65% to 85% within six months.
  • Reduced unplanned downtime by 40% through predictive maintenance.
  • Optimized workforce allocation, improving overall efficiency.
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